COILBENDER

We’ve Reinvented Tube Processing from Coils

One machine that bends tubes with a mandrel starting from a coil: straightening, cutting, shaping, and unloading in automatic mode.

Click on the + for details

A new interpretation of the coil bending process: a quick, efficient and compact solution for bending a tube with the mandrel, starting directly from the coil. COILBENDER integrates these features into one system: 

  • a motorized reel with tube tension control;
  • a horizontal and vertical straightening system with roller drive of the tube directly from the reel an orbital cutting system with a wheel and pneumatic tear;
  • a latest generation “Full Electric” reverse tube bending machine, right and left bends in cycle with mandrel up to 25mm in diameter and relative numerical control loading system;
  • an electric endforming machine with 5Ton deforming power and 2 CNC axes and sideways collapsing movement;
  • an integrated unloading system for the processed tube;
  • an effective, compact integrated unloading solution.
     

​The machine is driven by a single CNC Siemens 840D sl accessible from a single console. The simplified UII interface software installed on the machine allows for simulation and optimization of bending programs. This machine is designed to be integrated into “Smart Factory” production systems.

Technical Specifications
Bending direction
Right and left
Material
Mild steel
Max. tube diam.
25x2mm
CNC Model
Siemens 840D sl
Number of CNC axes
12
Max. bending radius
120mm
Length of tube
800mm
Bending speed
354°/sec
Bending resolution
± 0,05°
Speed of Y axis
120m/min
Tube advancement speed
100m/min
Resolution of Y axis
± 0,05mm
Power
20kW
Deformation force
5 Ton
Max deformation length
150mm
Clamp force
7,5 Ton
Clamp length
42mm
Tool change step
80mm
Tool change speed
45m/min
Weight
5000kg
Overall dimensions H/W/D
2300x2400x4950mm